Trinamic

TMCM-1060

Introducing the Kollmorgen AKD PDMM™ Multi-Axis Integrated Servo Drive and Automation Controller

The AKD PDMM ™ available from Micromech, combines one AKD servo axis and a master controller that supports up to eight or more additional AKD axes in a single, compact package. It provides integrated control for multiple high-performance axes, complete I/O and HMI interfaces, and includes the full automation capabilities of Kollmorgen Automation Suite™ giving a single, scalable development environment for both AKD PDMM and PAC-based machines.

Extending customer design options the AKD PDMM controls as many as eight axes or more without the need for a PLC or PAC thus reducing cabinet space and wiring requirements. It is the perfect machine and motion controller for any project using a single, fully integrated programming environment, in so building a better machine at a lower cost.

Features

• Kollmorgen Automation Suite™ provides fully Integrated programming, testing, setup and commissioning
• Embedded web server utility simplifies service
• Control 8 axes or more while reducing machine footprint
• EtherCAT multi-axis master motion controller integrated with a standard AKD™ drive axis
• Full IEC61131-3 soft PLC for machine control, with support for all 5 programming languages
• Choice of PLCopen for motion or Pipe Network™ for programming motion control
• 32 kB non-volatile memory stores machine data to eliminate scrap upon restart after power failure
• SD Card slot simplifies backup and commissioning, with no PC required
• Onboard I/O includes 13 digital inputs, 4 digital outputs, 1 analogue input, 1 analogue output (expandable with AKT series of remote I/O)
• Works with Kollmorgen Visualisation Builder for programming AKI human-machine interface panels
• Enables plug-and-play compatibility with the servomotor provides access to all the advantages of Kollmorgen’s breadth of motor platforms including AKM™, CDDR™ and other direct-drive technologies
• Supports real-time performance feedback from Smart Feedback Devices (SFD), EnDat2.2, 01, BiSS, Analogue Sine/Cos encoder, incremental encoder, HIPERFACE®, and resolver
• Full-frequency auto-tuning ensures perfect motion across the performance spectrum
• Maximum axis count depends on motion/automation complexity and performance (8 axes nominal based on medium complexity at 4 kHz network update rate
• The fastest velocity and position loop updates

Reduce Cabinet Space, Wiring Costs and Development Time

The AKD PDMM™ combines a high-performance AKD™ servo drive with a multi-axis machine and motion control in a single, compact package that can be programmed, tuned and commissioned using the Kollmorgen Automation Suite™. It has one built-in AKD servo drive that serves as a master machine and motion controller for up to 7 or more additional AKD drives. This means a machine can be built to incorporate multiple high-performance axes, complete I/O connectivity and an HMI interface, all without the need for a separate PLC or PAC. Therefore engineers can program a new machine using the same scalable, integrated development environment used for larger PAC-based machines up to 128 axes.

As a result the AKD PDMM simplifies the machine, shortens development cycles and gives an agile platform for creating truly differentiated solutions that win new business. The additional major benefit of this product is the reduction in panel space, wiring costs and build time. This means there is accelerated design time and simplified integration and due to the proven architecture of the Kollmorgen Automation Suite there is minimum risk and maximum performance.

The Kollmorgen Automation Suite™ simplifies and accelerates development through a unified system of software, hardware, and collaborative engineering. This scalable solution provides a fully integrated development environment for any application, whether programming a single axis of motion, a multi-axis AKD PDMM™ system or a PAC based system up to 128 axes. In the field the Kollmorgen Automation Suite has had outstanding results such as: improving product throughput by up to 25% with industry-leading motion bandwidth; reducing scrap by up to 50% with world-class servo accuracy; seamless power-failure recovery and highly dynamic changeovers; increasing precision for better quality; reduced waste and less downtime using EtherCAT, the field bus with motion bus performance. Furthermore it has enabled more adaptable, sustainable and innovative machines that produce measurably improved marketability and profitability.

Micromech is a leading UK motion expert in positioning and speed control supplying a wide range of motion control products plus associated equipment to industry, research, defence and manufacturing. Micromech can supply goods either as components or complete packages and so is a significant force in the field of sophisticated multi-axis control and is a recognised specialist in servo and stepping motor applications. For more information about these exciting products contact Alan Spinks on 01376 333333 or alan@micromech.co.uk

‘Micromech your Kollmorgen Silver Motion Partner’

The PD86-1180 PANdrive™ is an 86mm stepper motor with integrated controller/driver, coolStep™ and sensOstep™ encoder

New from Micromech is a full mechatronic solution including a 86mm flange high torque motor and a motion controller/driver using the new outstanding coolStep™ technology for sensorless load dependent current control. This allows the first time an energy efficient operation of an open-loop stepper motor system. With the advanced stallGuard2™ feature the load of the motor can be detected with high resolution.

The PANdrive™ can be controlled via USB, CAN, RS232 or RS485 interface and the power supply, interface and the multi purpose I/Os can be connected with JST connectors. There are step/direction/enable inputs (with optical coupling); two inputs for stop switches (24V compatible), one input for reference/homing switch (24V compatible) and one shutdown input. The nominal supply voltage range is 24V to 48V. In addition there are 4 general purpose inputs, two 24v compatible and two pen collector.

There is an incremental encoder input (ABN, single ended) and two general purpose outputs (open collector). The new spreadCycle™ chopper allows the highest smoothness, as well as high-speed operation. The internal sensOstep™ encoder can be used to detect step loss or to control the target position and the PD86-1180 comes with the PC based software development environment TMCL-IDE for the Trinamic Motion Control Language (TMCL™).

Using predefined TMCL™ high level commands like ‘move to position’ or ‘constant rotation’ a rapid and fast development of motion control applications is guaranteed. Communication traffic is kept very low since all time critical operations, e.g. ramp calculation are performed on board. The TMCL™ programme can be stored in the on board EEPROM for stand-alone operation and the firmware of the module can be updated via the serial interface. In addition as an optional CANopen firmware is available.

The motor is 5.5A, flange size 86mm (NEMA34), shaft diameter 12.7mm, length 31.75mm with D-cut.

The PD86-1180 features up to 256 times microstepping / 51200 pos./rev, memory for 2048 TMCL™ commands, stallGuard2™ sensorless high resolution motor load detection, coolStep™ load dependent current control and spreadCycle™ chopper for improved smoothness and high speed operation. Other clever and useful features include, microPlyer™ internal microstep multiplier (16 to 256 µSteps) for lower frequency on step input, integrated absolute sensOstep™ encoder (max. 256 cpr), automatic ramp generation in hardware and on the fly alteration of motion parameters position, velocity and acceleration.

These controls are provided throughout most of TRINAMIC’s motion control elements all part of the philosophy to provide an economic and compact design to aid the engineering processes. As the motion control is carried out in the hardware and not the CPU, there is of course a considerable saving in capacity resulting in the software being kept simple thereby saving on engineering and service costs.

Micromech is the UK and Eire distributor for these amazing products and if you would like to find out more click here or contact Stirling Morley on 01376 333333 or email stirling@micromech.co.uk

‘Affordable Automation’

The single axis TMCM-1180 features the unique coolStep™ technology

The TMCM-1180 is an intelligent stepper motor, single axis controller/driver module using the new outstanding coolStep™ technology for sensorless load dependent current control. This allows for the first time an energy efficient operation of an open-loop stepper motor system. With the advanced stallGuard2™ feature the load of the motor can be detected with high resolution.

The module is designed to be mounted directly on an 86mm flange (NEMA34) QMot stepper motor. It converts the motor into a compact mechatronic device with bus oriented or stand-alone control. The motor, switches, power and the multi purpose I/Os can be connected with small pluggable connectors.

The TMCM-1180 comes with the PC based software development environment TMCL-IDE for the Trinamic Motion Control Language (TMCL™). Using predefined TMCL™ high level commands like ‘move to position’ or ‘constant rotation’ a rapid and fast development of motion control applications is guaranteed.

The TMCM-1180 can be controlled using a serial interface and communication traffic is kept very low since all time critical operations, e.g. ramp calculation are performed onboard. The TMCL™ programme can be stored in the on board EEPROM for stand-alone operation and the firmware of the module updated via the serial interface. (As an option there is CANopen firmware available)

The drive runs up to 5.5A coil current RMS with 24 to 48V DC (nominal) supply voltage able to support two-phase bipolar stepper motors. The interfaces available are USB, CAN, RS-232 or RS-485 serial interface and step/direction/enable inputs (with optical coupling)

Other features include up to 256 times microstepping (51200 steps/rev), with a 1,8° stepping motor and a memory for 2048 TMCL™ commands. In addition there is automatic ramp generation in hardware and on the fly alteration of motion parameters (e.g. position, velocity, acceleration) 

Still further features include the stallGuard2™ sensorless high resolution motor load detection, spreadCycle™ chopper for improved smoothness and high speed operation, microPlyer™ internal microstep multiplier  (16 to 256 µSteps) for lower frequency on step input and integrated absolute sensOstep™ encoder chip (max. 256 count per rev)

Micromech is the UK and Eire distributor for these amazing products and if you would like more information click here or contact Stirling Morley on 01376 333333 or email stirling@micromech.co.uk

Special offer – CNC Controller

Special offer – CNC Controller

Isel have introduced two great controllers at great prices:   First a Stepper controller IMC-M / IMC-MP This controls 4 Amps 36 V / 3.6 A (IMC-M) and respectively 2 to 4 amplifiers 48 V / 4, 2A (IMC-MP) This provides up to 1600 Micro Steps / U (IMC-M) and respectively 25600 Micro Steps / U (IMC-MP) As an alternative there is available a core module or clock / direction module List price £498.00 Next we have the Servo controller IMC-V / IMC-VP This controls 2 to 6 Amplifiers for DC Servo Motors (IMC-V) and respectively AC servo motors (IMC-VP) I comes with a 10.2 "TFT touch screen, keyboard, control panel and emergency stop. The integrated industrial control computer is based on Windows ® NC control via CANopen fieldbus  Price to follow

This is not just another mounted miniature bearing; this is a Spyraflo pillow block bearing

This is not just another mounted miniature bearing; this is a Spyraflo pillow block bearing

The main feature of these new pillow blocks, now available from Micromech, is that there is no other ball bearing that accommodates a shaft diameter of less than 12mm. Previously an engineer had to fabricate a mount that incorporates a very high precision bearing mounting hole, the Spyraflo solution has removed this problem, all that need to be done is simply screw the housing into place. The PB series are the industry’s first line of mounted miniature ball bearings for small shaft sizes. Designed for efficient and cost-effective application in a variety of instruments and mechanisms used in the medical, pharmaceutical, scientific and other precision-oriented fields, these miniature mounted ball bearings eliminate any need for designing, manufacturing or assembling precision mounts. Until now there has been a void in the marketplace for precision mounted miniature ball bearings, with existing mounted ball bearings typically available only in shaft diameters no smaller than 12mm. The new Spyraflo mounted; miniature ball bearings will meet the increasing demands by design engineers for an economical and precision bearing mounting method for smaller shaft sizes. This relieves engineers of the responsibility and work of having to design and produce specific mounting configurations for miniature ball bearings. In the past when considering the use of miniature bearings for an assembly, one of the critical design elements was how, precisely, the bearings could be mounted. Typically, the mount had to be precision machined, particularly when using high-performance miniature bearings. Until now, no mounted bearing option existed when it came to the use of miniature ball bearings, so manufacturing/assembling people were required to produce some form of precision mount. The new Spyraflo bearings eliminate this task effectively and economically. The new Spyraflo product consists of high-quality stainless steel ABEC 3 precision Japanese ball bearings mounted in a precision-machined, sintered aluminium pillow block housing. Initially, they are being offered as non-aligning types, primarily because they are designed for use in more precise applications. These miniature ball bearings will be offered and metric sizes from 4mm to 10mm (inch sizes available) shaft diameters, as double shielded bearings that are pre-greased for life. The aluminium body and stainless steel, together with the double shield, give the new bearings a level of corrosion resistance that makes them the ideal choice for food and wash down applications as well. Micromech is the UK and Eire distributor for these clever bearings and if you wish to find out more or perhaps request a sample then contact Alan Spinks on 01376 333333 or alan@micromech.co.uk ‘A revolution in Bearings’

Mechatronic Problem-solving Skills

Mechatronic Problem-solving Skills

Helping you to meet the challenges you face every day Convenience products and flexible package sizes are in demand more than ever. This in turn results in reduced batch sizes. It is a key challenge of today’s machine builders to design machines that combine flexible and quick format changes with high cycle rates and low life cycle costs. Micromech Systems and Parker has been supporting food processing equipment and packaging machinery manufacturers for  many years in: • Electric drive and control technology • Electromechanical linear actuators • Linear motor technology • Application software • Handling and palletising solutions Thanks to the drive technology, mechanical and application specific know-how, together we are the ideal partners to  help you meet the mechatronic challenges posed by your customers. Our offer comprises: • Standard products • Customised solutions • Sub-system and system solutions Reduced design time • Thanks to proven food grade standard linear actuators, in-house development become redundant • CAD data for all components • Component sizing & selection including application engineering • Customer specific adaptations and Developments • Servo technology with autotuning and plug & play • Support for all common programming and communication standards   Improved time-to-market • Solutions reducing control cabinet and machine footprint and minimising wiring overhead • Complete mechatronic systems consisting of drive, motor and actuator • Pre-engineered mechanical and mechatronic sub systems • Common platform for centralised and decentralised architectures depending on the machine type Faster changeovers • High levels of flexibility thanks to purely electronic axis synchronisation and coupling and electronic line shaft • Fast changeovers thanks to flexible stepper motor technology and cost optimised servo drives • Actuators for changeover Applications • Cost-effective replacement of pneumatic actuators with better positioning capabilities Higher output and plant efficiency • Higher cycle rates thanks to optimised systems with servo technology and electromechanical actuators from one source • Powerful and maintenance free linear motor technology • Simple device swap-out in case of Maintenance • Flexible service intervals thanks to condition monitoring • Higher overall equipment efficiency (OEE) and reduced downtimes thanks to single vendor product connection and network communications     ‘Micromech Systems and Parker – forces in motion’

Delta Tau tales of motion control…….Episode 15: The Turbo PMAC Clipper – the one board control solution

Delta Tau tales of motion control…….Episode 15: The Turbo PMAC Clipper – the one board control solution

Delta Tau has developed the new and revolutionary Turbo PMAC Clipper 4 axis controller which has a one board control solution with I/O and Ethernet, plus Turbo PC/104 with Acc-2P and now comes with a 30% cost reduction. Through careful design and manufacturing for optimisation Delta Tau has brought the power of the world leading Turbo PMAC controller family to cost-sensitive applications that could never afford this level of performance before. The Clipper include many features such as the Turbo PMAC CPU with Optional DPRAM and USB, Ethernet and RS-232 Communications (optional Ethernet Modbus). There are 4 channels axis-interface circuitry, each including 12-bit +10V analogue output, pulse-&-direction digital outputs, 3-channel differential/single-ended encoder input, 5 input flags, 2 output flags and UVW TTL-level ‘hall’ inputs. In addition the Clipper has 32 general-purpose TTL-level I/O points, ‘handwheel’ port with 2 each: quadrature encoder inputs and pulse (PFM or PWM) output pairs. As options there are 2 channels 12-bit A/D converters, 1 12-bit D/A converter and thumbwheel port. This fantastic new product has many special features for embedded applications, plus Breakout Board for easy machine integration. The Turbo PMAC Clipper also has optically isolated I/O, indicator LEDs on all I/O and rugged Molex connectors for easy integration. The amplifier base specifications accommodates brushless motor types either AC or DC, DC brushed or stepper in any mix. The DC Bus (Input) Voltage is 12VDC to 60 VDC, output current is 5A continuous, 15A peak (1 sec) and the PWM frequency is 2KHz to 15 KHz. The status display is 7 segment and the Clipper has protection for voltage (over/under), over temperature, short circuit, and over current. Micromech is the authorised systems integrator for Delta Tau high level, multi-axis control products, if you wish to find out more about these exciting products then contact Stirling Morley on 01376 333333 or stirling@micromech.co.uk ‘Affordable Automation’