New RTA X-PLUS S Stepper Drives with STO (Safe Torque Off) function now available from Micromech.

RTA X Plus S

 
RTA X-PLUS S

RTA X-PLUS S stepping motor drive series with step and direction interface and direct mains input (110v AC to 230v AC)

The X-PLUS S series features an internal rectifier capable of transferring more than 330V DC to the motor.

Ideally suited to applications requiring high dynamic performance and high reliability.
Key Features:

  • STO function (SIL3)
  • Error detection monitor.
  • Electronic damping facility to reduce noise and mechanical vibration at low and medium speed ranges.
  • Optoinsulated and differential input/output signals provide easy interfacing with many commonly used control systems and ensure a high level of noise immunity.
  • For NEMA 34 or larger stepping motors rated for high voltage.


Technical Features:

  • Motor current can switched off via STO function.
  • Input voltages from 110v AC to 230v AC.
  • Current range: 2.4A – 4A. Four values set by DIP switches.
  • Microstepping: 400, 800, 1600, 3200, and 500, 1000, 2000, 4000 steps/rev. Set by DIP switches.
  • Auto current reduction at motor standstill.
  • Protection: Under/over voltage.
    Short circuit at motor outputs.
    Over temperature.
  • Optoinsulated inputs compatible with differential control signals.
  • High efficiency chopper with IGBT final stage output.
  • 24 month warranty.

RTA X-PLUS S

For details of the full R.T.A. range or for technical help call 01376 333333 or email sales@micromech.co.uk

RTA X-PLUS S

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Trio’s innovative PC-MCAT 64 is available now from Micromech!

trio_pc_mcat_64The PC-MCAT is a “Motion + PC Solution” with a powerful quad core Intel Atom processor used to drive a high performance motion controller and a compact Windows based PC that can run user applications. The PC-MCAT software uses a real-time extension to allow the motion controller and Windows to run directly on individual processor cores.

Highlights

Plug and Play
The motion controller has a dedicated EtherCAT master Ethernet port which can launch data packets with less than 1 µsec of jitter. The 1.91GHz Atom processor is coupled with 4 GBytes of RAM and a high speed 64 GByte SSD to give sufficient PC performance for many types of machines.

HDMI Output
Trio’s PC-MCAT is particularly suitable for application in which a machine requires the software and hardware facilities of a PC combined with a powerful 64 axis Motion Coordinator. The HDMI port can be used to drive high resolution displays for sophisticated operator interfaces.

Vision
The large 64 GByte SSD drive can hold vast amounts of machine data and recipes. Two GBit Ethernet ports are built into the PC-MCAT. These can be used for factory communications or connecting vision camera(s) whose data can be processed directly on the PC cores.

Features

  • Motion and PC Solution for many types of automation machinery
  • Compact fanless PC with an E3845 Quad Core Atom Processor at 1.91 Ghz
  • Up to 64 Axis EtherCAT based Trio Motion Coordinator
  • RTX64 Real Time Extension to allow Motion and Windows to run directly on individual processor cores
  • Plug and Play EtherCAT configuration with expandable support for servo drives, I/O and devices from a wide variety of manufacturers
  • Programmable in TrioBASIC, IEC 61131 or PC based programming languages such as “C” or .NET
  • 4 GByte RAM + 64 GByte SSD which can be upgraded.
  • GBit ethernet ports for vision cameras, factory comms or LAN.
  • RoHS and CE approved

For applications requiring capabillities beyond that of the PC-MCAT 64 the Trio PC-MCAT S offers further flexibility.

Delivered in the form of a dongle, PC-MCAT S provides the same features of the PC-MCAT hardware in a software package enabling the user to run the PC-MCAT on a suitable Windows based industrial PC

This allows the specification of the processor speed, graphics capability and memory size giving a flexible solution to suit the application.

For the full specification and further information on Trio’s PC-MCAT combined motion controller and PC please call Trio’s number one distributor and technical expert ‘Micromech’ on 01376 333333 or Email sales@micromech.co.uk

KBM frameless kit brushless motors

What is direct drive technology?
With direct drive technology a torque motor is coupled directly to the driven load. This provides a very stiff mechanical connection to the load, eliminating problems associated with couplings, belts and gearboxes.

Kollmorgen KBM
KBM™ Series frameless kit brushless motors are designed to be embedded in your machine. The rotor is supported by machine’s own bearings.
A large selection of standard motors are available or alternatively a bespoke solution incorporating your specific modifications can quickly and cost-effectively create a an exact fit motor which will provide the highest performance and longest life in the most compact space.
Designs, which include special winding configurations, tailored mounting features, diameter and stack length dimensional adjustments, or material variations, are all possible.

Simplified Machine Design.
With a Kollmorgen KBM Solution from Micromech, your machine design is simplified. Noisy mechanical transmissions are eliminated as are the performance limitations associated them.

The direct coupling of a torque motor to a load provides improvements to a machine, unachievable with a more compliant mechanical transmission. Furthermore, expensive maintenance is greatly reduced as the need to adjust belts or pulleys or to lubricate gearboxes is eliminated.

Direct drive frameless vs Conventional Motor Systems
Conventional servo systems with mechanical transmissions limit servo performance and reliability. Typically designs consume more space due to use of transmissions, belt / pulley arrangements and couplings. Additionally maintenance is more extensive. This all adds unnecessary machine down time and costs.

Integration Costs

  • Positional inaccuracies from transmission compliance
  • Mounting and alignment of gearbox / belt / bracket
  • Servo tuning difficulties caused by compliance and backlash
  • Pulley installation and tensioning
  • Oversize motor for inertia matching
  • Extra components – clutch, output shaft feedback device
  • Motor / gearbox mounting Bracket
  • Purchasing and BOM
  • Inventory and Inspection
  • Coordinate multiple lead times

Life Cycle Costs

  • Machine maintenance
  • Belt tensioning and replacement
  • Gearbox lubrication and replacement
  • Increasing backlash due to wearing gears
  • Costs to support field failures
  • Unscheduled down time
  • Belt breakageBelt slippage
  • Gearbox failure
  • Reduced throughput due to compliance and settling

Micromech engineers have assisted many of our customers with specification of a KBM frameless motor solution. Contact us for further information on the wide variety of pre-engineered options and configurations available or send us your exact requirements for a custom solution for your application. Call 01376 333333 or Email sales@micromech.co.uk

A Three Axis, competitively priced, configurable Stepper Controller

The MSS-856-A-000 3 axis stepper controller can operate as a stand alone unit, or be commanded from HMI, PLC or PC, and is available now from Micromech.

For the user wanting a flexible but not fully bespoke system, this cost effective unit comes as a standard platform taking the application close to the operational finishing line for a fraction of the effort and cost of a bespoke system. Therefore the user can be quickly up and running making it ideal for Lab, research and University establishments.

MSS-856-A-0003 axis stepper controller features

  • Compact, free standing desktop unit (562mmW x 420mmD x 211mmH).
  • Powerful Trio MC403 multi-tasking motion controller.
  • Pre-programmed to perform simple motion tasks such as Jogging and move Abs/Inc.
  • Free programming software allowing complex motion programs to be developed.
  • A simple Windows user interface is available, perfect for simple machines and systems.
  • Support for HMI, PLC or PC control over Ethernet or RS232/485. Protocols include Modbus TCP/RTU, Ethernet IP, Hostlink, TCP/IP, Trio ActiveX.
  • Open loop control of any 2-phase hybrid stepper motor up to NEMA42 frame.
  • 1.5 to 4.0 Arms adjustable motor current.
  • 70VDC motor voltage for good high speed performance.
  • Up to 25000 microsteps/rev resolution for smooth motion and high positioning accuracy.
  • Dedicated axis limit and home inputs.
  • 12 User 24vdc digital bi-directional inputs/outputs.
  • 2 User 0-10V analogue Inputs.
  • 2 User /-10V Analogue outputs.
  • 2 User Relay outputs.
  • PLd, SIL3 safety circuit with support for external devices.
  • Supplied with kit of mating half connectors
  • Powered from a 230V, 13A supply

Click here to view the MSS Stepper Controller Datasheet

For further details or assistance specifying the right MSS-856-A-000 controller for your application, contact Micromech on 01376 333333 or Email sales@micromech.co.uk

Micromech can help you create the perfect XYZ gantry system for your application.

Micromech have created a standard XYZ gantry assembly configurable to suit many applications.  Using the OSP-E…BHD and BV belt driven actuators from the Parker Origa System Plus modular concept actuator range,

Max Stroke X and Y 5000mm*
Max Stroke Z 1500mm*
Max velocity 5m/s*
Max payload 100kg*
Max acceleration 50m/s2

* Subject to application

Parker OSP-E
The Actuators:

The OSP-E..BHD series belt driven actuator with integrated guide combines robustness, precision and high performance. The aesthetic design is easily integrated into any machine constructions by virtue of extremely adaptable mountings.

Advantages

  • Accurate Path and Position Control
  • High Force Output
  • High Speed Operation
  • High Load Capacity
  • Easy Installation
  • Low Maintenance
  • Ideal for Multi-Axis Applications

Features

  • Integrated Ball Bearing Guide or Integrated Roller Guide
  • Diverse Range of Multi-Axis Connection Elements
  • Diverse Range of Accessories and Mountings
  • Complete Motor and Control Packages
  • Optional Integrated Planetary Gearbox
  • Special Options on Request
  • IP 54 environmental protection

Parker OSP-E

The OSP-E..BV vertical belt actuator with integrated ball bearing guide has been specially developed for lifting movements in the Z-axis.

The especially low vibration OSP-E..BV vertical actuator in combination with the heavy duty series OSP-E..BHD meets the highest demands in portal and handling applications.

Advantages

  • Fixed Actuator Head for Low Moving Mass
  • Integrated ball bearing guide for high bending moments
  • Magnetic Sensor set for contactless position sensing
  • Easy to install
  • Low Maintenance

Features

  • High Acceleration and Speed
  • Drive Shaft Versions with Clamp Shaft or Plain Shaft
  • Power Transmission by Belt
  • Moving Axis Profile
  • Complete Motor and Control Packages

Parker Origa actuators are available with a wide range of standard options and accessories including:

  • Input shaft variants
  • Integrated gearboxes
  • Dual carriages
  • Actuating direction
  • Bi-parting versions
  • Various motor mountings
  • Various profile mounting options
  • Contactless limit/home sensors

In addition to the many options offered with Parker Origa OSP-E actuators, Micromech can provide

  • Custom XYZ configurations
  • 3D models of you chosen gantry design
  • Cable management
  • Custom motor/gearbox mounting
  • Mechanical limit/home sensors
  • End effector brackets
  • Control systems

Parker OSP-E

For more information view the Parker Origa OSP-E Actuator catalogue or for further details on the services we offer visit our  Motion Control Systems page.  To contact Micromech call 01376 333333 or Email sales@micromech.co.uk

Introducing a 1 to 4 axis, keenly priced, configurable Servo Controller

MSS K Servo ControllerThe MSS-K Servo Controller can be supplied from one to four axis, can operate as a stand alone unit, or be commanded from HMI, PLC or PC, and is now available from Micromech.

Designed as a ’standard package’ meaning the user is saved the lengthy process often associated with building a bespoke servo control system. Therefore this competitively priced unit is quickly up and running with the comfort of having a user friendly standard controller.

Servo controller features

  • 1 – 4 Axis of closed loop servo control
  • Compact, wall mounting or floor standing painted steel industrial enclosure.
  • Powerful Trio MC4N multi-tasking EtherCat motion controller.
  • Pre-programmed to perform simple motion tasks such as Jogging and move Abs/Inc.
  • Free programming software allowing complex motion programs to be developed.
  • 7” or 10” Colour Touchscreen HMI option.
  • A simple Windows user interface is available, perfect for simple XYZ machines and systems.
  • Support for HMI, PLC or PC control over Ethernet or RS232/485. Protocols include Modbus TCP/RTU, Ethernet IP, Hostlink, TCP/IP, Trio ActiveX.
  • Control of high voltage brushless servo motors up to 2kW, 6 Amp motor current.
  • Support for various feedback devices including resolver, incremental encoder, SFD, EnDat, Hiperface, Hiperface DSL, and BISS.
  • Support for Dual or single hybrid motor cables.
  • 8 Digital inputs, 24vdc.
  • 22 Digital bi-directional inputs/outputs, 24vdc.
  • 2 Relay outputs.
  • PLd, SIL3 safety circuit with support for external safety devices.
  • Powered from a 230V supply

Click here to view the MSS-K Servo Controller Datasheet

For further details or assistance specifying the right MSS-K 1 – 4 controller for your application, contact Micromech on 01376 333333 or Email sales@micromech.co.uk

Kollmorgen leads the way with hygienic design for use in meat processing

Hygiene is no longer the sole driver of innovation in the food processing industry. All of the requirements in terms of cleanliness and food safety in machine design relate primarily to productivity, modularity, durability, and availability. Full of technical features that Kollmorgen has successfully combined in the stainless steel servo motors from the AKMH series.

Kollmorgen - AKMH SeriesHygiene is expected—the only question is how intelligently this requirement is taken into account in machinery and the production facilities. Kollmorgen has succeeded in combining a clean exterior with high drive performance, easy cleaning, and above all, high availability with the stainless steel servo motors from the AKMH series. The internal structural design effectively removes heat losses outwards. Stainless steel has low thermal conductivity, and so motors made of this material normally have problems in this area. The improved heat removal capacity increases drive performance directly in practical usage, as the synchronous servo motors deliver more output for the same design size.

Heat and cold with rapid changes in temperature, plus plenty of water. This interaction creates a further, more serious effect of condensation in a motor’s interior particularly in the meat processing industry. This is caused by the temperature-related constant pressure equalization, since the volume of the gases expands with heat and contracts with cold. Kollmorgen has found a way around this law of physics with a ventilation function via the motor cable. This ensures that the pressure equalization does not take place locally with the humid air of the meat processing operation, instead uses the preferred temperature of the control cabinet’s protected atmosphere.

The hygienic motors can easily be adapted to allow installation into existing automation structures, for example to suit an existing feedback format. This means the motor can be selected independently of the existing frequency convertor, which is also a real asset when it comes to updating existing systems.

For more information on the Kollmorgen AKMH or any other products contact Micromech on 01376 333333 or Email sales@micromech.co.uk