Universal High-Voltage Gate-Driver For Up To 100A

The TMC6100 is a 3-half-bridge gate-driver for high-voltage BLDC, PMSM, and Servo motors. With a programmable gate current, it drives motors up to 100A using external MOSFETs.
Trinamic - TMC6100Micromech announces a new high-power gate-driver TMC6100 from Trinamic. The compact and cost-effective building block allows full protection and diagnostics via SPI while achieving high-speed operation with minimized switching losses in the power stage.
With a broad voltage range of 8…60V DC and programmable gate current of 0.5A, 1A, or 1.5A, the TMC6100 allows for flexible yet robust designs. Able to drive motors from watt to kilowatt, the gate-driver IC is perfectly suited for industrial drives, factory automation, lab automation, robotics, CNC machines, and finer applications such as surveillance cameras and printers.
“Integrated gate-drivers are perfect for reducing overhead cost in the design process. They not only save time and shorten the bill of materials, they also reduce design complexity,” explains Michael Randt, Founder and CEO of Trinamic. “Forming the interface between the controller and power switches, our gate-drivers improve reliability and increase robustness of the overall system design.”
Besides programmable short and overload and in-system EME optimisation to reduce electromagnetic interference to the absolute minimum, the TMC6100 offers programmable brake before make logic allowing for three or six PWM-channels. With only a few additional components, a standby-mode can be realized for energy-savings, making the TMC6100 ideal for battery-powered devices.
Its versatile interface matches simple BLDC drives with minimum requirements on the microcontroller’s PWM and PMSM control algorithms. As such, the compact gate driver chip perfectly mates any microcontroller, as well as Trinamic’s powerful TMC4671 and TMC8670 FOC controller chips.
The compact QFN package (7x7mm²) with double pin distance for high voltage operation is available from February 2020 via Trinamic’s distribution channels. Fully supported in the company’s modular evaluation system, the gate driver IC is also offered as an evaluation board for quick testing.
Features and Benefits:
  • 3-phase motors up to 100A coil current (external MOSFETs)
  • Voltage range 8 … 60V DC
  • Programmable gate drive (0.5A / 1A / 1.5A)
  • Full protection and diagnostics via SPI interface
  • Gate Off Drive with 1Ω (LS) / 1.3Ω (HS) safe hold off resistance
  • SPI & Stand-Alone operation
  • Charge pump for 100% duty cycle operation
  • Optional BBM break-before-make logic for single line control
  • Programmable short and overload current threshold and retry
  • Programmable control interface with 3-line or 6-line drive
  • Compact 7x7mm² QFN package with double pin distance for high voltage operation

For further information on the TMC6100 for your application contact Micromech on 01376 333333 or Email sales@micromech.co.uk

 

Disclaimer
The use of this news article and images came with permission from Trinamic.

Success Story from Kollmorgen – Optimising Bottle Production

Kollmorgen Solution Catapults PET Bottle Blow Molding Machine to Top Producer in the World
Optimising Bottle Production
Optimising Bottle ProductionChallenge
A major bottling operation in China needed to substantially increase output in order to ensure future success in a highly competitive market. For the company’s all-electric linear PET bottle blow molding machine, productivity depends on the ability to quickly index PET preforms into position and then remove the resulting molded bottles. The company engaged Kollmorgen motion experts in early 2019 to help minimize the machine’s indexing time.
Working closely with the customer’s machine design team, Kollmorgen engineers discovered that the indexing performance requirements were overtaxing the existing motor/drive solution. The motor wasn’t able to achieve the desired indexing speed without overheating. The drive was unable to supply the necessary acceleration current and would quickly go into current foldback, further limiting the power needed to meet the desired indexing time.
The only way to prevent overheating and foldback in the existing motor/drive combination was to increase the indexing time – slowing the machine down to the point that bottle-production targets could not be met. While a larger motor might have solved the problem, the machine design was fixed and did not provide the additional space that would be needed.
Solution
Achieving faster indexing times would require more acceleration torque and lower overall inertia. Kollmorgen worked closely with the customer to evaluate the indexing goals and to co-engineer a solution that would deliver the desired machine performance improvements. A Kollmorgen 2G Motion System supplied the additional power needed to dramatically decrease index time while occupying the same space as the prior motor and drive design.
Results
A simple, cost-effective upgrade to the 2G Motion System transformed the PET bottle blow molding machine and reinvigorated the customer’s business.
  • Motor torque increased by 30% without an increase in size.
  • Faster acceleration reduced the indexing time from 1.6 seconds to 1.3 seconds, a 23% improvement.
  • No machine modifications were required to fit the AKM2G servo motor onto the existing motor mount, saving the customer design and documentation time.
  • The machine now produces 156,000 bottles (600 ml) per hour, making it the #1 bottle producer in the world.
As a Gold Partner, Micromech are able to supply and provide expertise on Kollmorgen products. Contact our sales team on 01376 333333 or sales@micromech.co.uk for price and delivery or technical assistance.
Disclaimer
The use of this news article and images came with permission from Kollmorgen.

Introducing the Commander core, a powerful hybrid IC motion controller for OEMs

Micromech is pleased to introduce Nippon Pulse’s Commander core motion controller, a four-axis hybrid IC that bridges the gap between off-the-shelf and design-from-scratch controllers. The Commander core is secure, flexible and is easily scalable from prototype to production while remaining cost-effective for high-volume applications.

Nippon - CMD-4CRUsing the Commander core during the development of your applications helps reduce development time due to its ease of use, resulting in a faster path to market for your design. Commander uses a BASIC-like programming language (A-SCRIPT) that allows programmers to compile, read and write standalone programs. The software also provides multi-threading and subroutine support, and can be run in both PC-based and standalone modes.

Commander core’s advanced functionality includes linear, arc, circular, helix and tangential interpolation, as well as coordinated motion and continuous buffered motion, thanks to its 100 buffer registers. It also allows the user to choose between trapezoidal or S-curve acceleration/deceleration, and absolute or incremental positioning. Changes can be made on-the-fly as well, with either the speed or target position shifting as desired during operation.

The Commander core is based on Nippon Pulse’s PCL6045BL motion control LSI, and an ARM Core processor. It has stepper and servo motor interfaces, and can operate via joystick with analog input (X and Y axes). Communication to theCommander core can be established over USB, Serial (RS-485, I2C, SPI), and Ethernet.

For more information on the Commander core or any other Products contact Micromech on 01376 333333 or Email sales@micromech.co.uk

The Kollmorgen AKM2G series range of AC Synchronous Servo Motors from Micromech

To compliment the existing AKM Range there is the AKM®2G for demanding applications that the standard AKM cannot meet.

  • Smaller footprint helps to reduce machine space
  • Increased torque provides higher performance
  • Wider speed range for faster operation
  • More options provide greater flexibility
  • Higher efficiency due to reduced energy consumption
The latest generation of synchronous servo motors from Kollmorgen feature design sizes with performance levels between 0.3 and 10 kW. With continuous torque increases of up to 30% versus traditional servos, Machine builders and OEMs can substantially increase machine throughput and proficiency without increasing the mounting size of the motor. AKM2G is also designed to support a wider array of standard options including: feedback, brake, thermal sensor and seal options.

Kollmorgen AKM2G

For new machine designs, the AKM®2G motor allows customers to decrease the size, footprint, and complexity of the machine, while still getting the power and performance required.

The compact AKM®2G drops into existing machine designs to increase performance, when compared to other manufactures motors, without increasing the size of the motor.

What is the differences between AKM2G and AKM?

While AKM and AKM2G both leverage certain design elements and best practices in production, they are very different motor designs. The AKM2G utilizes an alternative electromagnet design, capable of increased continuous torque output per motor size. Another key difference is the motor housing. AKM uses a two-piece housing design: Front Endbell/Housing + Rear Endbell. The AKM2G uses a three-piece housing design: Front Endbell + Housing + Rear Endbell. This allows for more flexibility in offering custom mounting features without significant tooling investment.

 

For more information on the AKM®2G Servo Drive or any other Kollmorgen Products contact Micromech on 01376 333333 or Email sales@micromech.co.uk 

The Kollmorgen AKD2G Servo Drive

The AKD2G servo drive from Kollmorgen introduces the Servo-on-a-Chip:
Now with even more safety features. A powerful compute engine that can control 2 axes simultaneously while handling Safe Motion Monitor (an integrated safety solution), and up to 28 I/O.
In addition the design has been streamlined by optimising the AKD2G for
single-cable motors.

Kollmorgen AKD2GFlexible

  • One and two axis variants available
  • Modular design allows the user to specify only the features needed
  • Supports a variety of feedback devices—SFD & HIPERFACE® DSL standard; Optional feedbacks include EnDat2.2, BiSS 1.0, Analog Sine/Cos encoder, incremental encoder, resolver and more
  • Multiple bus choices for system optimization, including EtherCAT® & FSoE and CANopen®
  • SIL-qualified over-voltage, current, and temperature detection provided for added dependability
  • Optional Safe Motion Monitor (SMM), SIL3/PLe
  • Industry-leading power density for greater flexibility in mounting
  • Fits into a 10” deep control panel

Easy to Use

  • Plug-and-play compatibility with Kollmorgen controls and motors
  • WorkBench GUI, acclaimed for customer experience and usability
  • Hybrid Motor-Power connector is optimized for single-cable motors:
  • No adaptors, no D-subs, no splitters
  • Cage-clamp spring terminal connectors on I/O allow for fast and easy installation
  • Optically-isolated I/O reduces noise, and eliminates need for additional hardware

Fast!

  • Accommodates changing load conditions immediately:
  • Current loop updates in 1.28 ?s, nearly 50x the speed of our nearest competitors
  • Velocity and position loops lead the market at 62.5 ?s and 250 ?s, respectively
  • Servo on a ChipTM includes dual-core ARMTM A9, 800 MHz µP, 1.5 M gates
  • Auto-tuning with a click of a button gets you started quickly
  • Wizard-based tuning uses advanced Bode Plot tool to help you efficiently manual-tune when desired
  • Fast data acquisition with TCP/IP Ethernet service channel

For more information on the AKD2G Servo Drive or any other Kollmorgen Products contact Micromech on 01376 333333 or Email sales@micromech.co.uk

Smart Driver IC for Battery Powered DC Motors

Trinamic’s TMC7300 is the company’s second IC for low-voltage applications. The power driver with UART-based control for torque and velocity can drive up to two DC motors from 2 (1.8)…11V DC.

trinamic_ic_tmc_7300Micromech announces the TMC7300 from Trinamic, a low-voltage driver for one DC motor up to 2A peak, or two DC motors up to 2.4A peak. Operating on a single or dual Li-Ion cell or at least 2 AA batteries, the TMC7300 is optimal for battery-operated equipment such as IoT and handheld devices, printers and POS applications, toys, cameras, and mobile medical devices.

Thanks to an integrated direct bridge, the chip can also be used to control solenoids, relays, and other actuators. Despite the small form factor – a QFN of 3×3 mm² with 20 pins in total, the TMC7300 scores with a high power density using integrated power MOSFETs and a complete integrated DC motor control logic. As such, it can control velocity and limit torque, or be used in torque-controlled operation.

Michael Randt, Founder, and CEO of the Hamburg, Germany based company, explains: “By rolling out our new family of driver ICs for battery-powered applications, we want to stimulate innovation. We want to fuel the imagination of engineers around the world by giving them the tools needed to develop new applications and turn proven concepts into portable devices that are convenient to use for both consumers and professionals.

For ease of use, the TMC7300 comes with a single-wire UART interface. Up to two DC motors can be controlled through it for direction, velocity, and torque. Together with Trinamic’s development environment, including open-source hardware and software, the new chip allows for rapid prototyping at reduced overhead cost.

Protection and diagnostic features support robust and reliable operation, including PWM control for smooth acceleration and deceleration, an internal current limiter to protect both the DC motor and power source and mechanical load sensing. Part of the diagnostic features, the chip detects errors including short detection and overtemperature. Once detected, the TMC7300 can disable the power stage and report the error via the interface or DIAG output.

Together with the breakout board TMC7300-BOB and the evaluation board TMC7300-EVAL, the TMC7300-LA will be available from end of January 2020.

Features and Benefits:

  • Voltage range of 2 (1.8)…11V DC
  • Driver for 1 DC motor up to 2A, or 2 DC motors up to 2.4A
  • Battery operation with 1 or 2 Li-Ion cells, or at least 2 AA batteries
  • Single-wire UART with velocity control, torque control, and direction
  • Standby current draw of <50nA (typ.)
  • Low RDSon with LS 170mΩ & HS 170mΩ (typ.)
  • Full protection and diagnostics, including motor load feedback
  • PWM control of LEDs
  • Suited for solenoids
  • QFN20 package (3×3 mm)

For further information on the TMC7300 for your application contact Micromech on 01376 333333 or Email sales@micromech.co.uk

 

Disclaimer
The use of this news article and images came with permission from Trinamic.

Thomson’s Movopart® MF-K rodless actuator

Thomson - MF-BThomson’s Movopart® MF-K rodless actuator slides provide guided linear motion through a ball screw drive and a saddle that rides along the top of the actuator to carry the load.  Available in two versions: M (single nut) and MD (double nut), these ball guided units are designed to provide high load capacity with low friction for precise positioning – able to produce high thrust, high precision, stiffness, and long stroke capabilities.

The Cover Band Stretcher extends the life of the cover band, which protects screw and guide from contaminants, and eliminates the need to adjust the tension as it wears.

MF-K Features:

  • can be installed in all directions
  • self-adjusting stainless steel cover band
  • Multiple saddle sizes
  • Single and dual nut support
  • Load holding brake required
  • internal ball guides
  • wash down protected versions available
  • Long travel
  • High speed
  • High moment loading
 Specifications/Shaft Size  M55  M75   M100 
 Profile size (w x h): mm (in)  58 x 55 (2.3 x 2.2)  86 x 75 (3.4 x 3.0)  108 x 100 (4.3 x 3.9)
 Screw Type  ball screw
w/ single nut
 ball screw
w/ single nut
 ball screw
w/ single nut
 Max Stroke Length: mm (in)  3000 (118)  4000 (158)  6000 (236)
 Max Linear Speed: m/s (in/s)  1.6 (63)  1 (39.4)  1.25 (49.2)
 Max Acceleration: m/s2 (in/s2)  8 (315)  8 (315)  8 (315)
 Repeatability: ±mm (in)  0.05 (0.002)  0.05 (0.002)  0.05 (0.002)
 Max Input speed: rpm  3000  3000  3000
 Operating Temperature: °C (°F)  -20 to 70 (-4 to 158)  -20 to 70 (-4 to 158)  -20 to 70 (-4 to 158)
 Max Dynamic Load (Fx): N (lbf)  1000
(224.8)
 2500 (562.0)  5000 (1124)
 Max Dynamic Load (Fy): N (lbf)  400 (89.9)  1450 (326)  3000 (674.4)
 Max Dynamic Load (Fz): N (lbf)  400 (89.9)  1450 (326)  3000 (674.4)
 Max Dynamic Torque (Mx): Nm (lbf-in) complete unit
 9 (79.7)  45 (398)  120 (1062)
 Max Dynamic Torque (My): Nm (lbf-in)  23 (203.6)  80 (708)  275 (2434)
 Max Dynamic Torque (Mz): Nm (lbf-in)  23 (203.6)  80 (708)  275 (2434)
 Max Drive Shaft Force: N (lbf)  200 (45)  600 (135)  1000 (225)
 Max Drive Shaft Torque: Nm (lbf-in)  12 (106)  30 (266)  45 (398)
 Screw Diameter: mm (in)  16 (0.6)  20 (0.8)  25 (1.0)
 Screw Lead: mm (in)  5, 10, 20
(0.2, 0.4, 0.8)
 5, 12.7, 20
(0.2, 0.5, 0.8)
 5, 10, 25
(0.2, 0.4, 1.0)
 Weight: kg (lb)
unit with zero stroke
every 100 mm of stroke
carriage
option single screw support
option double screw supports
 3.9 (8.6)
0.56 (1.23)
1.20 (2.65)
0.83 (1.83)
1.88 (4.15)
 6.9 (15.2)
1.05 (2.32)
2.5 (5.51)
1.7 (3.75)
3.58 (7.89)
 14.3 (31.53)
1.72 (3.79)
4.0 (8.82)
1.86 (4.1)
4.42 (9.74)

Click here for more details on the Movopart M series (Follow link to PDF for detailed specifications…..)

For further information or assistance specifying the Movopart M series for your application contact Micromech on 01376 333333 or Email sales@micromech.co.uk

 

Disclaimer
The use of this news article and images came with permission from Thomson.