Wittenstein Galaxie – Superior on principle

Wittenstein - Galaxie

Fundamentally new overall concept

When Wittenstein developed the Galaxie®, they took it upon themselves to subject drive concepts to a fundamental reassessment. The result: a brand new type of gearbox. Its unique kinematics enable virtually full surface contact during power transmission. This means that the compact Galaxie® Drive Systems and gearboxes with hollow shaft achieve previously inconceivable performance. These include extremely high torque density, torsional rigidity, smooth running, positioning accuracy and completely backlash-free operation.

Wittenstein - GalaxieFrom Linear to Surface Contact

The innovative core of the new Galaxie® Drive System is the virtually full surface contact during power transmission. This achieves a tooth contact surface that is six and a half times larger compared to conventional involute teeth with typical linear contact. The resulting kinematics are fundamentally new: the gearbox is the only one of its kind in the world to guide a large number of individual teeth along an internal ring gear. The toothing is shaped as a logarithmic spiral, which allows the teeth to grip into the internal ring gear over a large surface.

Next Technology Drive

The Galaxie® Drive System achieves a previously unattainable performance level: the gearbox boasts zero backlash – even at the zero crossing – while retaining full stiffness. The teeth follow a logarithmic spiral which ensures optimal synchronisation accuracy. The system’s performance features are all significantly better than those of traditional hollow-shaft drives with the same outer diameter.

The Galaxie® Drive System sets a new benchmark for extreme compactness and very high dynamic precision with alternating loads. It creates totally new productivity opportunities for high performance engineering. Engineers and designers now have the opportunity to make real developmental leaps. The Galaxie is available in four variants and five sizes.

For a technical overview click here to view our flyer or more information regarding our products and services or to discuss application requirements call 01376 333333 or sales@micromech.co.uk

Disclaimer
The use of this news article and images came with permission from Wittenstein.

Thomson’s Movopart MG-B rodless actuator

Thomson - MG-BThomson’s Movopart® MG-B rodless actuator, slide guided versions are designed to move light loads at medium application speeds with low friction for precise positioning.  With guided linear motion through a belt drive and a saddle that rides along the top of the actuator to carry the load, this design is ideal for industrial or material handling applications.

The self-adjusting, Cover Band Stretcher extends the life of the cover band, which protects belt and guide from contaminants.
MG-B Features:

  • Modular mounting feet
  • Limit switch brackets mount to T-slot
  • Self-adjusting stainless steel cover band
  • Multiple saddle sizes
  • Single and dual nut support
  • Load holding brake required
  • High moment loading
  • Wash down protection
  • Patented internal self-adjusting prism slide guides
  • Can be installed in all directions
  • Easy T-slot mounting
  • Wash down protection
  • Long travel
  • High speed
 Specifications/Shaft Size  M50  M55  M75   M100 
 Profile size (w x h): mm (in)  50 x 50 (2.0 x 2.0)  58 x 55 (2.3 x 2.2)  86 x 75 (3.4 x 3.0)  108 x 100 (4.3 x 3.9)
 Type of Belt  GT 5MR-19  22-STD SM5-HP  STD5-40  STD8-50
 Max Stroke Length: mm (in)  5000 (197)  7000 (276)  12000 (472)  12000 (472)
 Max Linear Speed: m/s (in/s)  5 (197)  5 (197)  5 (197)  5 (197)
 Max Acceleration: m/s2 (in/s2)  40 (1575)  40 (1575)  40 (1575)  40 (1575)
 Repeatability: ±mm (in)  0.2 (0.008)  0.2 (0.008)  0.2 (0.008)  0.2 (0.008)
 Max Input speed: rpm  2300 (38.3)  2850 (47.5)  2300 (38.3)  1700 (38.3)
 Operating Temperature: °C (°F)  -20 to 70 (-4 to 158)  -20 to 70 (-4 to 158)  -20 to 70 (-4 to 158)  -20 to 70 (-4 to 158)
 Max Dynamic Load (Fx): N (lbf)
< 2.5 m/s
> 2.5 m/s
 400 (90)
200 (45)
 400 (90)
200 (45)
 900 (202)
450 (101)
 1200 (202)
625 (101)
 Max Dynamic Load (Fy): N (lbf) complete unit  400 (90)  400 (90)  1485 (334)  3005 (334)
 Max Dynamic Load (Fz): N (lbf) complete unit  400 (90)  400 (90)  1485 (334)  3005 (334)
 Max Dynamic Torque (Mx): Nm (lbf-in) complete unit
 5 (44.3)  9 (79.7)  49 (433.7)  117 (433.7)
 Max Dynamic Torque (My): Nm (lbf-in) complete unit  21 (185.9)  21 (185.9)  85 (752.3)  279 (752.3)
 Max Dynamic Torque (Mz): Nm (lbf-in) complete unit  21 (185.9)  21 (185.9)  85 (752.3)  279 (752.3)
 Max Drive Shaft Force: N (lbf)  350 (78.7)  200 (45)  600 (134.9)  1000 (134.9)
 Max Drive Shaft Torque: Nm (lbf-in)  10 (88.5)  7 (62.0)  30 (265.5)  45 (265.5)
 Pulley Diameter: mm (in)  41.38 (1.63)  33.42 (1.32)  41.38 (1.63)  56.02 (1.63)
 Stroke per shaft revolution: mm (in)  130 (5.12)  105 (4.13)  130 (5.12)  76 (5.12)
 Weight: kg (lb)
unit with zero stroke
every 100 mm of stroke
carriage
 0.71 (1.6)
0.96 (2.1)
0.33 (0.7)
 4.1 (9.0)
0.41 (0.9)
1.10 (2.4)
 6.30 (13.9)
0.67 (1.5)
1.50 (3.3)
 6.30 (13.9)
0.67 (1.5)
1.50 (3.3)

Click here for more details on the Movopart M series (Follow link to PDF for detailed specifications…..)For further information or assistance specifying the Movopart M series for your application contact Micromech on 01376 333333 or Email sales@micromech.co.uk

 

Disclaimer
The use of this news article and images came with permission from Thomson.

Choosing the Right Rotary Servo Feedback Device – Part 3

Article Posted by Parker’s Electromechanical Team on Wednesday 31st July 2019 on the Parker Motion & Control Technology Blog
parker_blog_rotary_servo_motorThis is the final of a three-part series that spoke to the various feedback devices that are provided as options on Parker Servo Motors. Part 1 & Part 2 provided the basic theory of operation for the devices and provided some guidance on why you might choose one versus the other, along with some helpful formulas for calculating required resolution. The following is a quick summary and recommendations on selecting the best feedback device for your motion control application.

Summary and recommendations

 Incremental encoders (optical)

Parker Servo Motor
– Good resolution – up to 20,000 ppr on standard Parker product

– Good for applications where going back to home for out of application situation (power down) is not a concern
– Low cost
 Absolute encoders

Parker Servo Motor
 – Provide absolute position upon powering up (no homing required)

– Provide a very high resolution

– 16 bit = 65,536 ppr

– 20 bit = 1,048,576 ppr

– Options for memory download to support “smart” encoder option

– Option to allow for single cable from the motor for power and feedback

 Resolver

Parker Servo Motor
– Good resolution (12 bit)

– Very rugged – 40g vibration and 200g shock

– High temp suitability – up to 200 deg. C

– Provide absolute position within a single turn

– Accuracy not as good as incremental or absolute encoders

– Low cost

Performance needs

  • Speed and position control
    – Understand your resolution requirement
    – Select your feedback device based on the environment and the aforementioned pros and cons
  • Torque Control
    – Feedback only provides position data to support the commutation of the motor. Go with resolver or incremental to save money

With the wide variety of application demands and environmental conditions, spanning both rotary and linear servo motor designs, selecting a compatible motor and feedback device can be a daunting task. We hope that this blog post helps in making the right choices for your most challenging applications.

Learn More

Watch this video to learn more about the features and benefits of the Parker K series frameless servo motor. The feedback devices referred to above can be readily used with this motor.

Parker Servo Motor

Article contributed by Jeff Nazzaro, gearhead and motor product manager, Electromechanical & Drives Division, Parker Hannifin Corporation.

Disclaimer
Licensing for these images came with permission from the Parker Hannifin Media Manager collection.
Article reposted with Parker Hannifin’s permission.

30 Years of Micromech Systems

Micromech Systems Logo
Micromech Systems was established in 1989 when it became clear that customers often required customisation or integration of the motion control products sold.

Modifications ranged from simply fitting gearboxes or adding a wiring harness and connector to a motor.

It soon became clear that there was a need in the market place for a more comprehensive service. We began to design and build motion control systems, basic at first increasing in complexity over the years as our expertise grew.

We progressed from simple drives and controllers built into enclosures to large multi-axis control systems complete with complicated bespoke software, installation and commissioning. Over the years we have also partnered with mechanical engineering companies enabling us to produce large bespoke stand-alone machines and add on machines for existing production lines. Many smaller machines have been designed in house.

During the 30 years Micromech Systems has been established we have worked with diverse range of customers from industries such as nuclear, automaton, research, military, entertainment, automotive, medical and many more.

We are or have been Systems Integrators for a number of large automation product manufacturers such as Parker, Trio, Danahar, Kollmorgen, Rockwell, Yaskawsa, Beckhoff to name but a few.

30 years on, our main focus is to supply motion control systems and solutions for our OEM customers although we still provide a bespoke end user mechanical and electrical design service.

For further information on Micromech Systems contact us on 01376 333333 or Email sales@micromech.co.uk

Success Story from Kollmorgen – Motion Control for intelligent hydraulics

KOLLMORGEN develops a standardized servo solution for fluids applications.

Kollmorgen - Success Story

The main benefit with Hainzl electro hydraulics is the range of possible applications – with no need for a central hydraulics supply.

Out with valves, in with electric motors: KOLLMORGEN has developed a ready-made drive solution for hydraulics applications for the S700 series’ servo drives. The new technology improves the energy efficiency of applications that need the high power density associated with hydraulics. Two other benefits are control precision and longevity.

The pressure and volume flow control for hydraulic applications is generally achieved with the help of variable displacement pumps. Standard solutions use comparatively primitive asynchronous motors for this, which drive the variable displacement pumps. A control system responsible for ensuring compliance with setpoints, is connected to this arrangement. This classic setup is controlled via pressure sensors and by controlling pressure levels and flow speeds within broadly defined—and therefore imprecise—control ranges. Energy efficiency and noise emissions are two further disadvantages as asynchronous machines generate a lot of reactive power and more noise compared with synchronous motors.

By contrast, the KOLLMORGEN solution copes with the varying pressure and flow rate requirements associated with hydraulic applications thanks to the speed of the synchronous servo motor—so not by means of valves. The S700 servo drive assumes control of the two parameters in conjunction with the synchronous servo motor and a fixed displacement pump. It delivers the same volume with each rotation. As a result, the reference variable for control purposes becomes speed alone.

Independent pressure control in the servo drive

The setup associated with this servo drive solution devised for hydraulics applications envisages that the S700 intelligent servo inverter will assume control on a self-sufficient basis. The control system connected via field bus or analog signal only specifies the values for pressure and volume, with the servo drive then ensuring precise compliance with these through the speed. “With a sampling rate of 16 kHz, we are able to achieve fast and precise control of speeds, which gives ideal values for pressure and volume purposes,” explains KOLLMORGEN Development Engineer Georg Jaskowski. The software in the S700 servo drive from KOLLMORGEN also opens the possibility of efficiency compensation due to higher pump speeds. “The same applies to linear interpolations, with the effect being to even out and therefore absorb vibrations and pulsations to great effect,” points out Georg Jaskowski. Another benefit is the option, in actual practice, to save target pressure and volume levels via profiles or ramps in the drive in the form of prescriptions and make these immediately accessible and available to the control system.

The various benefits outlined above are used by the Austrian company Hainzl to engineer complete hydraulics solutions in the low-to-medium power range—for tasks ranging from plastics processing to handling technology. According to Peter Schrenk, Head of Fluids Technology at Hainzl, the benefits of electro hydraulics really come into their own in the 1 to 20 kW range. As well as this, a case can still be made for centralized systems.

This technology soon pays for itself

Based on the experience of the fluids specialists from Linz, the additional costs of a servo pump, compared with conventional technology, soon pay for themselves. “We have fewer control elements in the system, and this allows us to reduce the level of complexity,” says Peter Schrenk. This technology also offers good workplace ergonomics thanks to the quieter drives used and by keeping noise emissions under 75dB. “Noise is becoming an increasingly important issue in terms of health and safety at production firms.”

The main benefits of so-called electro hydraulics are the diverse range of possible uses, with no need to settle for less (in terms of whether the hydraulics within a process area are provided by a central unit). “We are making the high power density associated with hydraulics more readily available,” emphasizes Peter Schrenk. Cables are also easier to lay than the pressure lines used for hydraulics. In addition, the compact units work with far less hydraulic oil and are only in active operation when the connected process actually requires hydraulic power too. By contrast, centralized systems always need to maintain operating pressure—particularly in production processes where hydraulic axes are working as a group with time delays involved. Thanks to the highly dynamic servo motor from the KOLLMORGEN AKM series, however, electro hydraulics are immediately operational from a standing start.

Over the long term, this setup translates into improved energy efficiency as losses in standby mode are no longer an issue. This goes hand in hand with a longer service life for the hydraulic medium as the oil ages more slowly due to a reduction in mechanical stress. The benefits are: Lower costs in terms of operating materials and improved availability thanks to longer maintenance intervals. The extended service life of the fluid, due to the targeted use of hydraulics, also avoids any excessive increase in ambient temperature—through an overall reduction in power loss. And any reduction in “waste heat” is good news for OEMs and machinery operators, who will have less to worry about in terms of controlling or reducing rising temperature levels in their processes. KOLLMORGEN also makes a valuable contribution to reducing heat input on the motor side due to the fact the highly efficient AKM servo motors keep thermal power losses low. The synchronous servo motors also operate without separate fans.

No brake power applied to hydraulics

The negative impact of heat on longevity and energy efficiency can also be felt beyond partial load and standby scenarios—namely when hydraulics themselves are subject to braking forces. Hainzl uses KOLLMORGEN technology for things like handling tasks within intralogistics processes, where heavy steel parts need to be raised and lowered. With a centralized hydraulics system, the kinetic energy generated during lowering can only be taken up via the oil in the form of heat. The consequences are those described—and may even include additional cooling measures, which only further reduce the overall efficiency of a machine (think OEE). “The electrohydraulic system developed jointly with KOLLMORGEN makes it possible to transfer braking energy directly to the motor,” explains the Head of Fluids Technology at Hainzl. This gives the Austrians the option to feed back braking energy, particularly during constantly repeated lowering sequences, in a way that is elegant and (more importantly) energy-efficient.

The bottom line

With the ready-made servo pump drive solution, KOLLMORGEN has developed a new functionality for electrohydrostatic actuators (EHAs) based on the S700 series of servo drives. The software-based application can be easily adapted to the specific features of the application at hand by setting the relevant parameters at the engineering stage. This means the benefits of EHAs can be exploited without having to consider the possible restrictions associated with existing centralized hydraulics arrangements. KOLLMORGEN is supporting this approach with a drive solution designed to be modular but, above all, open and which can be easily integrated into existing automation setups.

Author: Jens Depping, Sales Director Brand Label, Kollmorgen Europe, Ratingen

 

Disclaimer
The use of this news article and images came with permission from Kollmorgen.

Thomson’s Movopart MG-K rodless actuator

Thomson’s Movopart® MG-K rodless actuator slides provide guided linear motion thrThomson Movopart MG-K Actuatorough a ball screw drive and a saddle that rides along the top of the actuator to carry the load. These units are designed with low cost in mind, high speed, thrust, and stroke length capabilities.

The Cover Band Stretcher extends the life of the cover band, which protects screw and guide from contaminants and eliminates the need to adjust the tension as it wears.
MG-K Features:

  • Modular mounting feet
  • Limit switch brackets mount to T-slot
  • Self-adjusting stainless steel cover band
  • Multiple saddle sizes
  • Single and dual nut support
  • Load holding brake required
  • High moment loading
  • Wash down protection
  • Patented internal self-adjusting prism slide guides
  • Can be installed in all directions
  • Easy T-slot mounting
  • Wash down protection
  • Long travel
  • High speed
 Specifications/Shaft Size  M55  M75   M100 
 Profile size (w x h): mm (in)  58 x 55 (2.3 x 2.2)  86 x 75 (3.4 x 3.0)  108 x 100 (4.3 x 3.9)
 Screw Type  ball screw
w/ single nut
 ball screw
w/ single nut
 ball screw
w/ single nut
 Max Stroke Length: mm (in)  3000 (118)  4000 (158)  6000 (236)
 Max Linear Speed: m/s (in/s)  1.6 (63)  1.0 (0.04)  1.25 (49.2)
 Max Acceleration: m/s2 (in/s2)  8 (315)  8 (315)  8 (315)
 Repeatability: ±mm (in)  0.05 (0.002)  0.05 (0.002)  0.05 (0.002)
 Max Input speed: rpm  3000  3000  3000
 Operating Temperature: °C (°F)  -20 to 70 (-4 to 158)  -20 to 70 (-4 to 158)  -20 to 70 (-4 to 158)
 Max Dynamic Load (Fx): N (lbf)  1000
(224.8)
 2500 (562.0)  5000 (1124)
 Max Dynamic Load (Fy): N (lbf)  400 (89.9)  1450 (326)  3000 (674.4)
 Max Dynamic Load (Fz): N (lbf)  400 (89.9)  1450 (326)  3000 (674.4)
 Max Dynamic Torque (Mx): Nm (lbf-in) complete unit
 9 (79.7)  45 (398)  120 (1062)
 Max Dynamic Torque (My): Nm (lbf-in)  23 (203.6)  80 (708)  275 (2434)
 Max Dynamic Torque (Mz): Nm (lbf-in)  23 (203.6)  80 (708)  275 (2434)
 Max Drive Shaft Force: N (lbf)  200 (45)  600 (135)  1000 (225)
 Max Drive Shaft Torque: Nm (lbf-in)  12 (106)  30 (266)  45 (398)
 Screw Diameter: mm (in)  16 (0.63)  20 (0.79)  25 (0.98)
 Screw Lead: mm (in)  5, 10, 20
(0.2, 0.4, 0.8)
 5, 12.7, 20
(0.2, 0.5, 0.8)
 5, 10, 25
(0.2, 0.4, 1.0)
 Weight: kg (lb)
unit with zero stroke
every 100 mm of stroke
carriage
option single screw support
option double screw supports
 3.9 (8.6)
0.56 (1.23)
1.20 (2.65)
0.83 (1.83)
1.88 (4.15)
 6.9 (15.2)
1.05 (2.32)
2.5 (5.51)
1.7 (3.75)
3.58 (7.89)
 14.3 (31.5)
1.72 (3.79)
4.0 (8.82)
1.86 (4.1)
4.42 (9.7)

Click here for more details on the Thomson Movopart M Series (Follow link to PDF for detailed specifications…..)

For further information or assistance specifying the Thomson MG-K for your application contact Micromech on 01376 333333 or Email sales@micromech.co.uk

 

Disclaimer
The use of this news article and images came with permission from Thomson.

Potentially explosive environment?

Our range of explosion proof and ATEX rated motion control equipment

Micromech offers a comprehensive range of explosion-proof motion control components, which meet the requirements of European or American standards for use in potentially explosive and hazardous environments.

Our explosion proof range includes:

Please contact our technical sales department on 01376 333333 or sales@micromech.co.uk for more information on these products.